Model: MCTR12
Description
NiYo Engineers’ Industry 4.0 Training System helps trainees familiarize with real life to factory automation system and basic concept of Industry 4.0.
This is a small electro-pneumatically operated manufacturing plant/factory that has various modules like material handling, inspection, drilling, welding and sorting. The plant is operated by a PLC. In order to create a realistic manufacturing environment and to demonstrate various capabilities of Industry 4.0 or I4.0 various faults in the production plant can be simulated.
A digital twin is available to enhance teaching experience.
A basic i4.0 software covers the aspects of Quality, Production and Maintenance reports. The software either resides in a local computer or can be accessed from cloud.
If needed, an advanced software can be supplied that has cloud connectivity and demonstrates,
- Real time data & Real time analytics
- OEE for each machine
- Machine Utilization – Patterns of Machine Status, start time, Stop time, Total time & reasons (Machine wise & date wise)
- Downtime analysis
- Production tracking
- Monitoring cycle time
- Maintenance
- Running hours-based maintenance
- MTTR & MTBF
- Loss Analysis –plant and machine level data
- Alert and Alarm Generation
- Daily production SMS
- Alerts for lower rate of production
- Maintenance alerts
- DC motor operated Conveyor
- Photo interrupt type proximity sensor
- Capacitive proximity sensor
- Drill machine with electro-pneumatic operation
- Pneumatic cylinders
- Fault creation box
- Silent compressor
- Camera for Visual inspection
- Magazine module
- Inductive proximity sensor
- Reed switches
- Welding simulator with electro-pneumatic operation
- 5/2 single solenoid valve
- RTD type temperature sensor
- Control panel
- Basic i4.0 software/ Advanced I4.0 software solution with cloud connectivity
- PLC
- Computer
- Digital twin
- Structure