All posts by admin@niyo

Quality monitoring can be achieved through
physiochemical measurements as well as microbial
measurements. Physiochemical parameters include
electrical conductivity, pH, oxidation reduction potential
(ORP), turbidity, temperature, chlorine content and flow.
These parameters can be analyzed quickly and at less cost
than the microbial parameters. Monitoring with sensor
technology [11] is still not very effective, as they do not
always meet the practical needs of specific utilities; although
cheaper than traditional equipment, cost, reliability and
maintenance issues still exist; and data handling and
management can also be improved. In this paper the
development of a low-cost, wireless, multi-sensor network
for measuring the physicochemical water parameters;
enabling real-time monitoring, is presented. The system
implements temperature, turbidity and pH sensors from first
principles. All the data from the sensors are processed and
analyzed, and transmitted to cloud and stored data in cloud
is downloaded and analyzed using classification based
decision tree algorithm.

Benefits of using a working, scale model of a manufacturing plant for software development companies to showcase their IoT, IIoT and Industry 4.0 products

The rise of the Internet of Things (IoT), Industrial Internet of Things (IIoT), and Industry 4.0 has brought about significant advancements in the manufacturing industry. These technologies have enabled companies to increase productivity, reduce downtime, and improve overall efficiency. However, for software development companies looking to showcase their IoT, IIoT and Industry 4.0 products to potential customers, it can be challenging to demonstrate the real-world benefits of these technologies.
One solution to this problem is to use a working, scale model of a manufacturing plant. In this blog post, we will explore the benefits of using a scale model of a manufacturing plant for software development
companies to showcase their IoT, IIoT and Industry 4.0 products, including use cases, vision sensing, Cleaning in Place (CIP), IO link, predictive maintenance optimization, quality optimization, and yield optimization.

Demonstrating Products in a Realistic Setting

One of the main benefits of using a scale model of a manufacturing plant is that it allows software development companies to demonstrate their products in a realistic setting. A scale model of a manufacturing plant can be used to simulate the various processes that occur in a real manufacturing facility, such as material handling, assembly, and packaging. This allows software development companies to demonstrate how their products can be integrated into a real-world manufacturing environment, highlighting the potential benefits and cost savings that can be achieved by using their products. Additionally, software development companies can showcase their use cases, including how their products can be used for vision sensing, Cleaning in Place (CIP), IO link, predictive maintenance
optimization, quality optimization, and yield optimization.

Testing and Fine-Tuning Products

Another benefit of using a scale model of a manufacturing plant is that it allows software development companies to test and fine-tune their products before they are released to the market. By using a scale model of a manufacturing plant, software development companies can simulate various scenarios and test their products under different conditions. This allows them to identify and resolve any potential issues before the products are released to customers. This can ultimately save time and money for both the software development company and the customer, as any issues can be resolved before the product is deployed in a real-world setting.

Showcasing Scalability

A scale model of a manufacturing plant can also be used to showcase the scalability of software development company’s products. A scale model of a manufacturing plant can be used to demonstrate how a product can be scaled up or down depending on the needs of the customer. This can be
particularly useful for software development companies that offer solutions for small to medium-sized businesses or for large industrial operations. By showcasing the scalability of their products, software development companies can demonstrate that their solutions can meet the needs of a wide range of customers.

Demonstrating Flexibility

Another benefit of using a scale model of a manufacturing plant is that it can be used to demonstrate the flexibility of software development company’s products. A scale model of a manufacturing plant can be used to demonstrate how a product can be adapted to different types of manufacturing processes or industries. This can be particularly useful for software development companies that offer solutions for multiple industries, such as the automotive, food, and pharmaceutical industries. By showcasing the flexibility of their products, software development companies can demonstrate that their solutions can meet the specific needs of different types of customers.

Showcasing Interoperability

In addition to the benefits mentioned above, a scale model of a manufacturing plant can be used to demonstrate the interoperability of software development company’s products. IoT, IIoT and Industry
4.0 technologies rely heavily on the ability of different devices and systems to communicate and work together. A scale model of a manufacturing plant can be used to demonstrate how software development company’s products can be integrated with other systems and devices, such as sensors, cameras, and robotics. By showcasing the interoperability of their products, software development companies can demonstrate that their solutions can seamlessly integrate with existing systems and devices, resulting in a more efficient and productive manufacturing process.

Highlighting Ease of Use and User-Friendliness

Finally, a scale model of a manufacturing plant can be used to demonstrate the ease of use and user- friendliness of software development company’s products. A scale model of a manufacturing plant can be used to demonstrate how software development company’s products can be easily operated and maintained by customers. This can be particularly useful for software development companies that offer solutions for customers who may not have extensive technical expertise. By showcasing the ease of use
and user-friendliness of their products, software development companies can demonstrate that their solutions can be easily adopted and utilized by customers, resulting in a more efficient and productive manufacturing process.

In conclusion, using a working, scale model of a manufacturing plant is a great way for software development companies to showcase their IoT, IIoT and Industry 4.0 products. A scale model of a manufacturing plant can be used to demonstrate the real-world benefits of these technologies, as well
as test and fine-tune products before they are released to the market. Additionally, a scale model of a manufacturing plant can be used to demonstrate the scalability, flexibility, interoperability, ease of use
and user-friendliness of software development company’s products. By using a scale model of a manufacturing plant, software development companies can provide potential customers with a clear and realistic understanding of how their products can be integrated into a real-world manufacturing environment, and how they can be used for use cases such as vision sensing, Cleaning in Place (CIP), IO link, predictive maintenance optimization, quality optimization, and yield optimization. Ultimately, this
leads to increased adoption and success.

Effectively Showcasing Innovation and Special Technology through Cut Sections, Display Models, and Pilot Plants in Exhibitions and Tech Shows

In today’s competitive engineering and manufacturing landscape, effectively showcasing innovation and special technology is crucial for companies looking to stand out from their competitors. Exhibitions and tech shows provide excellent opportunities to engage with potential customers and demonstrate the unique features and capabilities of products. This blog explores the strategic use of cut sections, display models, and pilot plants to create impactful exhibits that highlight innovation, differentiate designs, and captivate the audience’s attention.

Cut Sections: Revealing the Inner Workings

One powerful method of showcasing innovation is through the use of cut sections. By carefully slicing a product to expose its internal components, customers can get a firsthand look at the intricate engineering and special technology involved. Cut sections not only demonstrate the complexity of a design but also highlight the innovative features that set it apart from the competition. Key benefits of using cut sections include:

1.1. Enhanced Visualization: Cut sections provide a clear view of the inner workings, allowing customers to visualize the product’s functionality and appreciate the innovative elements incorporated.

1.2. Attention-Grabbing: Cut sections create a visual impact, drawing visitors’ attention and enticing them to explore the exhibit further.

1.3. Educational Tool: Cut sections serve as educational tools, enabling companies to explain the technology and processes involved in their products in a concise and visually engaging manner.

Display Models: Bringing Designs to Life

Display models are indispensable tools for showcasing innovation and special technology. These physical representations of products allow customers to interact with the design, gaining a better understanding of its features and benefits. Key advantages of utilizing display models include:

2.1. Tangible Experience: Display models provide a hands-on experience, enabling customers to physically examine the product’s unique features and design elements.

2.2. Realistic Representation: High-quality display models accurately represent the product’s appearance, dimensions, and functionality, giving customers a realistic sense of its capabilities.

2.3. Customizability: Display models can be tailored to showcase specific features or emphasize certain aspects of the design, further enhancing the demonstration of innovation and special technology.

Pilot Plants: Demonstrating Production Capabilities

For companies offering specialized technology or complex manufacturing processes, pilot plants offer an exceptional opportunity to showcase their capabilities. A pilot plant is a scaled-down version of a production facility that allows customers to witness the product being manufactured in a
controlled environment. Benefits of incorporating pilot plants in exhibitions and tech shows include:

3.1. Live Demonstration: Pilot plants enable live demonstrations, providing customers with a firsthand view of the product’s manufacturing process and technology in action.

3.2. Validation of Special Technology: By showcasing a functioning pilot plant, companies can validate the effectiveness and efficiency of their special technology, instilling confidence in potential customers.

3.3. Differentiation from Competitors: A well-executed pilot plant exhibit can effectively differentiate a company’s design and technology from its competitors, highlighting the unique features and benefits it offers.

Showcasing Innovation and Special Technology

When planning exhibits for exhibitions and tech shows, it is essential to strategically combine cut sections, display models, and pilot plants to effectively showcase innovation and special technology. Some key considerations include:

4.1. Understanding the Target Audience: Tailoring the exhibit to the target audience ensures that the most relevant and compelling aspects of the product’s innovation and special technology are highlighted.

4.2. Seamless Integration: Seamlessly integrating cut sections, display models, and pilot plants into the exhibit design ensures a cohesive and impactful presentation.

4.3. Engaging Interactions: Providing opportunities for visitors to interact with the exhibits, such as through guided tours or hands-on demonstrations, enhances their engagement and understanding of the innovation and special technology involved.

In today’s competitive engineering and manufacturing industry, effectively showcasing innovation and special technology is vital for companies to differentiate themselves and attract customers. Cut sections, display models, and pilot plants offer powerful tools for creating impactful exhibits that
highlight the unique features and benefits of products. By strategically incorporating these elements into exhibition and tech show displays, companies can captivate their audience, demonstrate their design excellence, and leave a lasting impression. Stay ahead of the competition by leveraging the power of cut sections, display models, and pilot plants to effectively showcase innovation and
special technology.

Description

This trainer explains the physical principles of pneumatics apart from describing the basic components along with their constructions and functions. It also gives advanced theories and comparatively complicated circuits.

Pneumatically driven devices can be regulated by electrical controls very efficiently. Due to this electro-pneumatics is widely used in all industries for a variety of applications. This combination of electrical and pneumatic control is very effective tool in automation. Optionally, sliding arrangement for in-use component mounting can be provided along with component storage facility.

Components

1. Single acting cylinder
2. Double acting cylinder
3. 3/2-way valve, manually-actuated, Normally Closed, 2 nos
4. 3/2-way valve, pneumatically-actuated, spring return
5. One-way flow control valve, 2 nos
6. 5/2-way valve with manually-operated switch
7. 5/2-way valve pneumatically-actuated, spring return
8. 5/2-way pneumatic actuated valve double pilot
9. 3/2-way roller lever valve direct actuation Normally Closed, 2 nos
10. Shuttle valve (OR)
11. Two-pressure valve (AND)
12. Pressure gauge 0-16 bar
13. Manifold with self-closing NRV, 6-way
14. Pushbutton station
15. Relay station
16. 3/2-way single solenoid valve with LED
17. 5/2-way single solenoid valve with manual override and LED
18. 5/2-way double solenoid valve with manual override and LED
19. Power supply unit
20. Profile plate
21. Pneumatic Workstation
22. Carrier for mounting components
23. Cut section model for pneumatic components: Cut section of Double acting cylinder, Cut section of 5/2 Hand lever valve
24. Compressor unit

Description

This trainer explains the essential physical principles of hydraulics. It demonstrates the construction and working of basic components and helps students in the designing and building of basic and advanced hydraulic circuits.

Optionally, sliding arrangement for in-use component mounting can be provided along with component storage facility.

Components

1. Hydraulic Power pack
2. Pressure relief valve pilot-operated
3. Drip tray, steel size 1160 mm x 760 mm.
4. Pressure Gauge Glycerin-damped, Indication range of: 0 – 100 bar
5. Four-Way distributor with five ports, equipped with a pressure gauge
6. Double acting hydraulic cylinder with a control cam, Piston diameter16 mm, Piston rod diameter10 mm, Stroke length 200 mm.
7. Suitable Weight for vertical loading of hydraulic cylinder
8. Mounting kit for weight for realizing pulling and pushing load.
9. 3/2-way directional control valve with hand lever actuation.
10. 4/2-way directional control valve with hand lever actuation
11. 4/3-way directional control valve closed-centre position, with hand lever actuation.
12. Non-return valve
13. Pilot-operated check valve pilot to open.
14. One-way flow control valve with integrated check valve.
15. T-Connector with self sealing coupling nipples (2 Nos.) and quick coupling socket (1 No.)., 2 nos.
16. Profile plate, Anodised Aluminium, 1100×700 mm, with carriers, mounting frames and mounting accessories (To be fitted onto the Hydraulic workstation)
17. Hydraulic Workstation
18. Cut section model for hydraulic components,
19. Cut section of Double acting cylinder
20. Cut section of 4/2 hand lever valve

Description

NiYo Engineers’ Magnetic Symbols Set is a convenient tool for classroom training on oil hydraulics/Pneumatics.

These are hydraulic/pneumatic symbols with standardised dimensions printed on long lasting white plastic sheet with magnetic base. User can stick these symbols on appropriate white board and draw piping lines easily. This reduces time wasted in drawing of symbols. This helps efficiently explain the circuit by quickly moving the symbols from one position to another.

Symbols-Hydraulic Components

  Symbols-Pneumatic Components

• 3/2 Push button Valve (NC)
• 3/2 Push button Valve (NO)
• 5/2 Hand-Lever Operated Direction Control Valve
• 5/3 Hand-Lever Operated Direction Control Valve
• 5/3 Double Solenoid Direction Control Valve
• 5/2 Double Solenoid Direction Control Valve
• 5/2 Single Solenoid Direction Control Valve
• OR Function Valve (Shuttle Valve)
• AND Function Valve
• Quick Exhaust Valve
• Non Return Valve
• Uni-Directional Flow Control Valve
• Double Acting Cylinder, 2 nos.
• Single Acting Cylinder
• Filter Separator Lubricator
• Pressure Regulator
• Pressure Gauge
• Compressor

This module is self-contained unit. This unit is used to provide all basic services for transportation and flow rate measu­rement of water. It has table-top as working space and several experimental modules can be easily attached or mounted on this. A wide range of experiments can be performed using this.

The bench consists of an FRP tank and an FRP tray that doubles as cover for the tank as well as notch tank and measuring tank. Submersible pump is used for supply of pressurized flow. A QRC is provided to easily and quickly connect the bench to different modules.

• Losses in Pipe Fittings and Pipe Bends
• Impact of Jet
• Losses in Pipes
• Orifice and Mouthpiece
• Notch Apparatus
• Venturi meter, Orifice meter and Rotameter
• Pitot Tube

Differential pressure transmitter, flow transmitter with wide rangeability and digital flow indicator is built in to the Bench. A separate control panel with necessary power supply and PC interface is supplied along with a user-friendly software

To know more about product

Description

NiYo Engineers’ PC Operated Non-Interacting System Trainer is an ideal training equipment to study process dynamics. An arrangement of three tanks can be configured as Single Tank System, Two Tank Interacting System or Two Tank Interacting System. Dynamic response of Step change and Impulse change can be measured..

A specially designed flow system ensures a constant flow rate that can be varied as per the need. To note level in two tanks and flow simultaneously, at an interval of 5 seconds is difficult to achieve. Add to this the task of applying disturbance. Our PC operated system comes to rescue here. You can set interval at which you want to log the data. You can remotely apply a disturbance of step change or impulse to steady state condition. Software calculates all the parameters and displays observed data along with predicted data. The data can be viewed in tabular as well as graphical form.

Components

• Circular tanks, 3.5 lit
• Sump tank
• Constant flow generation system
• Level transmitters
• Flow sensor transmitter
• Piping
• Interface and data acquisition hardware
• Windows based software
• Computer
• Compressor